Industrial Facilities Management for Manufacturing Plants and Industrial Assets Training Course

Module 1: Fundamentals of Industrial Facilities Management

• Definition and scope of Industrial Facilities Management
• Role of facilities management in factories
• Industrial facility management structures
• Strategic and operational facilities management
• Responsibilities of industrial facilities managers
• Relationship between facilities and industrial operations
• Key challenges in industrial facilities management
• Integrating facilities services with production requirements

Module 2: Industrial Plant Operations and Facility Planning

• Principles of industrial operations
• Manufacturing plant infrastructure
• Facility layout and space planning
• Production support areas
• Warehouses and logistics facilities
• Utilities and service infrastructure
• Workflow and facility utilisation
• Capacity planning for industrial facilities
• Aligning facility planning with production objectives

Module 3: Plant Maintenance Management

• Principles of plant maintenance
• Preventive and corrective maintenance
• Planned preventive maintenance programmes
• Predictive and condition-based maintenance
• Maintenance scheduling and prioritisation
• Equipment reliability and availability
• Maintenance work orders and documentation
• Emergency and reactive maintenance
• Maintenance performance monitoring
• Integrating maintenance management with production operations

Module 4: Industrial Engineering and Building Systems

• Industrial engineering fundamentals
• Electrical power systems
• HVAC and industrial ventilation
• Plumbing and water systems
• Compressed air systems
• Steam and utility systems
• Fire protection systems
• Building automation and control systems
• Critical infrastructure reliability
• Engineering maintenance requirements

Module 5: Industrial Asset and Lifecycle Management

• Industrial asset management principles
• Asset registers and classification
• Critical asset identification
• Asset condition assessment
• Asset reliability and performance
• Lifecycle cost analysis
• Asset replacement and renewal planning
• Capital expenditure planning
• Risk-based asset management
• Long-term industrial infrastructure planning

Module 6: Health, Safety and Industrial Risk Management

• Industrial facilities risk management
• Hazard identification and risk assessment
• Workplace health and safety
• Machinery and equipment safety
• Electrical and mechanical safety
• Fire and emergency safety
• Chemical and hazardous material considerations
• Contractor safety management
• Incident reporting and investigation
• Risk mitigation and compliance

Module 7: Energy and Environmental Management

• Industrial energy management
• Energy-efficient facility systems
• Utility consumption monitoring
• Water conservation
• Industrial waste management
• Environmental performance monitoring
• Carbon reduction strategies
• Sustainable facility operations
• Resource efficiency
• Reducing operational energy costs

Module 8: Reliability, Resilience and Business Continuity

• Industrial facility resilience
• Critical infrastructure identification
• Emergency preparedness
• Utility failure response
• Power and water supply continuity
• Fire and evacuation planning
• Business continuity management
• Disaster recovery planning
• Critical service continuity
• Developing resilient industrial operations

Module 9: Contractor and Service Provider Management

• Industrial contractor management
• Selecting technical service providers
• Facilities service contracts
• Maintenance service-level agreements
• Contractor performance evaluation
• Quality assurance and compliance
• Contractor safety requirements
• Vendor coordination
• Cost and service optimisation
• Managing outsourced facilities services

Module 10: Digital Technologies in Industrial Facilities Management

• Computerised maintenance management systems
• Building management systems
• Digital asset registers
• Industrial facility monitoring
• Smart manufacturing facilities
• IoT-enabled asset monitoring
• Predictive plant maintenance
• Digital work orders and reporting
• Facility performance dashboards
• Data-driven industrial operations

Module 11: Performance Measurement and Continuous Improvement

• Industrial facilities management KPIs
• Facility performance measurement
• Maintenance performance indicators
• Asset reliability metrics
• Energy and resource performance
• Contractor performance measurement
• Facility audits and inspections
• Operational cost analysis
• Root cause analysis
• Continuous improvement methodologies

Module 12: Strategic Industrial Facilities Management

• Developing an Industrial Facilities Management strategy
• Integrating hard and soft facilities services
• Coordinating engineering and maintenance functions
• Aligning facilities management with production objectives
• Industrial facilities budgeting and cost management
• Asset investment and lifecycle planning
• Stakeholder coordination
• Operational resilience and business continuity
• Developing an integrated industrial facilities management framework